SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

1259 results

  1. Configure Additional Actions for Efficient Data Maintenance

    Published: 14/January/2010

    Reading time: 10 mins

    Learn how to configure an additional action and see the advantages of adding one. Key Concept Personnel actions are activities that involve a change of employment status or of employee master data. These activities could be hiring, promotion, transfer, pay change, disciplinary action, change of contract, or separation. You can use personnel actions to capture...…

  2. SAP’s Check Tools Keep Your BW Data Consistent

    Published: 01/October/2003

    Reading time: 9 mins

    What good is your data if you aren’t confident of its accuracy? SAP provides two check tools, transaction RSRV and the aggregate check tool, that help you confirm the accuracy of your data on an ad hoc or ongoing basis. The author describes each tool’s capabilities and shows you how to put them to use....…

  3. Discover Custom Code Life Cycle Management Functionality in SAP Solution Manager 7.1

    Published: 25/March/2011

    Reading time: 12 mins

    ManagerCustom code life cycle management (CCLM) was designed to manage ABAP developments along the entire life cycle of custom code objects from creation of an object to use in productive systems all the way to clearing of unused custom code objects. Find out how to use a new feature in SAP Solution Manager 7.1 to...…

  4. How Using Capacity Versions in R/3 Can Help Ease Manufacturing Capacity Constraints

    Published: 01/July/2004

    Reading time: 10 mins

    You have several options for handling capacity overload, a common logistics problem, in R/3. Capacity versions are an effective way to quickly determine the amount and duration of overtime needed to resolve capacity overload. The author demonstrates how to create capacity versions in the work center and use them in the capacity evaluation. Manufacturing operations...…

  5. Take a Serious Look at the “A” in SOA and Gain Flexible, Adaptable Architecture

    Published: 12/February/2010

    Reading time: 24 mins

    Understand what the ideal architecture for an enterprise-ready composite application should look like. Discover the pitfalls involved, how to avoid them, and how your decisions influence the overall complexity of the final application. By following these recommendations, you can develop applications that are well prepared for your always-changing IT landscape. Key Concept The basic idea...…

  6. Part 2: Build a Reporting Hierarchy for Your Org Structure Using Custom Objects

    Published: 15/April/2007

    Reading time: 26 mins

    Follow these simple instructions to report on your custom hierarchical matrix. Key Concept An InfoSet is the backbone to all queries you run through SAP Query and InfoSet Query. It is a collection of field groups with combined data fields that make up the reportable data set. Think of it as an Access database that...…

  7. Simplify Your Intrastat Declarations Processing and Reporting in Different File Formats

    Published: 12/May/2010

    Reading time: 10 mins

    Learn the electronic compliance reporting functionality that comes in SAP BusinessObjects Global Trade Services, both from a feeder system communication and configuration perspective. Key Concept SAP Electronic Compliance Reporting (ECR) functionality is a central solution in SAP BusinessObjects Global Trade Services 7.1 for all feeder systems. It reduces classification efforts for products and their commodity...…

  8. Manage Global Trade Restitution Laws and Demands Using SAP BusinessObjects Global Trade Services 8.0

    Published: 13/October/2011

    Reading time: 15 mins

    Learn how SAP BusinessObjects Global Trade Services handles the restitution process in the European Union. Understand how to configure restitution functionality in SAP BusinessObjects Global Trade Services 8.0 through a step-by-step configuration checklist. Key Concept SAP BusinessObjects Global Trade Services allows you to export agricultural products from the European Union (EU) to non-EU countries by...…

  9. Seven Tips to Customize Your Authorization Management Settings

    Published: 15/October/2004

    Reading time: 31 mins

    You can manage user authorizations and profiles in your SAP systems more efficiently with these seven tips on changing settings for the Profile Generator. Key Concept Activity groups are data containers for the Profile Generator to generate authorization profiles. Generally an activity group (or role, since Release 4.6C) represents a job role (e.g., HR manager,...…

  10. Get the Most From SAP ERP HCM 6.0 Enhancement

    Published: 02/November/2009

    Reading time: 26 mins

    Find out about the current content of enhancement packages 1 through 4, including real examples that show how the new functionality solves previous issues and meets demands. Learn about enhancement package 5, the next one in line for delivery. Key Concept An enhancement package is the channel to deliver functionalities on top of the SAP...…