SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

1251 results

  1. Simulate Your Production and Procurement Planning with SAP LTP

    Published: 30/September/2011

    Reading time: 18 mins

    SAP Long-Term Planning (LTP) functionality is used to simulate various business scenarios to help in production and procurement planning using existing master data and other information. Understand the end-to-end process of running LTP and evaluating the results. Key Concept SAP Long-Term Planning (LTP) provides an interactive as well as institutive tool for business simulation. It offers...…

  2. Get More Detail About the Value of Stock with Split Valuation

    Published: 15/May/2006

    Reading time: 8 mins

    A real-life example illustrates the concept and necessary settings for split valuation based on the origin of the product. Key Concept Split valuation is a function in SAP R/3 and mySAP ERP Central Component that allows you to value stock for a product based on different attributes – for example, the origin of the product...…

  3. Stock Transport Order Exceptions No Longer a Problem with This Technique

    Published: 01/September/2003

    Reading time: 17 mins

    As companies increasingly turn to international networks to manage production, sales, and distribution, they depend on R/3 MM’s Stock Transport Order (STO) to support volume transactions across plants. However, STO has limited capability to deal with exceptions such as an expedited replenishment. The author describes a workaround that will allow STO to more easily handle...…

  4. APO’s Capable-to-Match Functionality Eases Multi-Site Supply Planning

    Published: 15/November/2004

    Reading time: 8 mins

    The Supply Network Planning (SNP) module in SAP Advanced Planning and Optimization (APO) technology allows organizations to plan for sourcing, production, distribution, and purchasing. Use the SNP Capable-to-Match (CTM) planning tool to maintain inventory levels across the supply chain and to eliminate procurement shortfalls. Key Concept The Capable-to-Match (CTM) planning algorithm in SNP supports rule-...…

  5. SAP S/4HANA 1610 Material Ledger Actual Costing: Understand the Fundamental Changes and the Impact on Conversion

    Published: 21/November/2017

    Reading time: 27 mins

    Learn and understand the massive changes in material ledger actual costing with SAP S/4HANA 1610. See how the technical and functional changes to this version of SAP S/4HANA affect organizations that use actual costing in a source system and are migrating from earlier SAP S/4HANA releases to SAP S/4HANA 1610. Key Concept Significant functional and...…

  6. Serializing and Unserializing Processes in SAP ERP

    Published: 03/May/2010

    Reading time: 6 mins

    In this excerpt from Srivathsan Narayanan’s book, Optimizing Reverse Logistics in SAP ERP, learn how to process transactions by deactivating serialization requirements in SAP ERP when a serial number isn’t provided. Key Concept Serialization is the process of enabling serial number tracking for materials. With serial numbers, materials can be tracked across all business processes,...…

  7. RF-Enable Logistics Transactions for Automated Data Collection in Real Time

    Published: 01/December/2003

    Reading time: 18 mins

    When you implement bar-coding and radio-frequency (RF) technology in your warehouse or plant, you must modify a number of commonly used SAP transactions so that they recognize RF devices. The author of this article lists the transactions you will likely have to modify and provide advice for doing so. However, users have been demanding transactions...…

  8. SAP GRC Global Trade Services Eases Product Classification

    Published: 15/February/2009

    Reading time: 9 mins

    Discover how you can use the classification tool available in SAP Governance, Risk, and Compliance Global Trade Services to maintain and assign the export/import classification, Commodity Code, and the Harmonized Tariff System. Key Concept An Export Control Classification Number (ECCN) is a specific five-character alpha-numeric number used to identify the level of control for an...…

  9. Borrow SD Functionality to Implement Export Checks for STOs in MM

    Published: 01/May/2004

    Reading time: 10 mins

    Stock transfer orders (STOs) in standard R/3 can be problematic because R/3 does not provide necessary foreign trade and export checks for STOs. The author demonstrates a helpful workaround to this issue by utilizing SD’s export check functionality and applying it to the STO document through a user exit. He also explains how to extend...…

  10. Repetitive Cost Accounting in a Production and Process Order Environment

    Published: 27/February/2015

    Reading time: 21 mins

    Learn how to configure and use product cost collectors (repetitive) to capture and control production and process order costs. Key Concept A hybrid order type for production moves the cost object from the production or process order to a product cost collector. This enables the use of orders for control of production and the aggregate...…