SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

1259 results

  1. Use Recycling Administration for Better Environmental Fee Reporting

    Published: 15/February/2008

    Reading time: 10 mins

    Environmental regulations differ throughout countries, leading environmental fee reporting to be very difficult. See how an SAP add-on — SAP Recycling Administration — works to keep your data consistent and in line with the different regulations. Key Concept Environmental fee reporting is required in many countries for packaging, batteries, and waste on electrical and electronic...…

  2. 10 Best Practices for Enforcing Data Security, Control, and Consistency in the Software Logistics Process

    Published: 30/March/2010

    Reading time: 17 mins

    Learn important best practices, tips, and guidelines that are invaluable for ensuring that the process of making changes and transporting changed data in the SAP ABAP system is well secured against possible security threats and risks. Key Concept In an attempt to define, reengineer, and optimize business processes via customization, development, and corrective activities in...…

  3. Combat Access Risk Violations in Your SAP ABAP Back-End System with Risk Terminator

    Published: 08/March/2012

    Reading time: 11 mins

    Risk Terminator provides the framework that ensures that role provisioning to users and role maintenance (including creation) activities are subjected to proper risk analysis in a scenario in which such activities are performed directly in the plug-in system. Follow this comprehensive step-by-step procedure to learn how to configure and use Risk Terminator productively and efficiently...…

  4. Graphical vs. Table Editor Mode – Which One to Use?

    Published: 15/June/2004

    Reading time: 11 mins

    One of the many new features in SAP HR 4.6x is an improved user interface. The author describes the graphical and table editor modes that manage the configuration of HR features, schemas, and rules. He focuses on the differences between the two modes. As the SAP HR module has evolved, new features and user interfaces...…

  5. Explore the New Features of LMDB with Support Package 05

    Published: 15/March/2013

    Reading time: 8 mins

    ManagerDiscover the new means to manage SAP system landscape information using the Landscape Management Database (LMDB) introduced as part of Solution Manager 7.1. The LMDB works in tandem with the System Landscape Directory and keeps the SAP system information updated. It enables further integration of the system landscape information with the other functionalities of Solution...…

  6. Avoid Manual Effort by Implementing an Alphanumeric Generator in ABAP

    Published: 27/December/2013

    Reading time: 14 mins

    ITAlphanumeric numbers can be saved in a database at the successful completion of an SAP transaction. Later, you can use the same number to identify a unique record. A use case shows how to generate alphanumeric numbers using an ABAP function module, thus saving manual work and reducing errors. Key Concept Alphanumeric refers to combinations...…

  7. How to Select the Most Suitable Active Budget Availability Control Solution for Your Organization

    Published: 25/February/2016

    Reading time: 18 mins

    Learn about the different tools available in an SAP system to implement active budget availability control and how to select the most appropriate tool for your organization based on its financial, cash flow, and budget control objectives. Key Concept Organizations of nearly all types and sizes hold a budget. The budget is a monetary depiction...…

  8. Protect Your SAP HANA Environment: Live Q&A on Security Best Practices

    Published: 01/June/2017

    Reading time: 23 mins

    Rapid data center and infrastructure advancements have created endless new opportunities – especially for those who are now live on SAP HANA or SAP S/4HANA. However, now that you’re live, how do you protect your investment? Are you automating OS patch deployment and compliance across your SAP landscape? Are you looking to decrease total cost…

  9. AGL Energy Tracks and Traces Tens of Thousands of Serialized Rotable Parts

    Published: 06/March/2020

    Reading time: 5 mins

    Most (70%) SAP customers have integrated product or asset requirements to product models to support traceability of parts, according to SAPinsider’s “Intelligent PLM Benchmark Report.” One of those customers, AGL Energy, uses this integrated data to trace rotable parts through an SAP Fiori app implemented at the same time as SAP S/4HANA. SAPinsider recently interviewed…

  10. SAPinsider Invests in Strategic Leadership, Dynamic Boston Headquarters

    Published: 14/January/2020

    Reading time: 4 mins

    BOSTON, Mass., September 9, 2019 – SAPinsider, the world’s largest and fastest-growing independent membership organization of SAP professionals with more than 350,000 members, announced strategic investments that will improve the already industry-leading value it provides to the SAP community. Tom LeBlanc has joined the company as its new Managing Editor, John Sellazzo as President of…