SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

1259 results

  1. Simplify the Process for Creating BW Monthly Inventory Reports

    Published: 31/January/2013

    Reading time: 16 mins

    Meet the challenge of creating SAP NetWeaver BW monthly inventory data targets, including reports. Learn how to create a customized report that quickly displays opening balance, receipts, issues, end balance, and valuated stock for the current month and previous month. Sample code is included. Key Concept Receipts and issues are important points to be familiar...…

  2. Control Manufacturing Cost Even when Production Planning Runs in a Non-SAP System

    Published: 24/July/2013

    Reading time: 12 mins

    See how to configure your SAP system to use CO production order functionality and learn tips about completing processes and transactions with this functionality. Key Concept A CO production order is an internal order that is used to capture plan and actual manufacturing costs. Its functionality is similar to other manufacturing orders, such as production...…

  3. Leverage SAP ECC’s and Global ATP’s Rounding Capabilities to Optimize Supply Chain Logistics

    Published: 30/March/2012

    Reading time: 20 mins

    Supply chains, especially retail supply chains, have specific requirements in the area of logistics lot sizing to not only improve the use of transportation resources but also to facilitate material handling. See some standard and simple custom rounding methodologies in Available-to-Promise functionality that can help make deliveries to the sales orders logistics compliant, thereby achieving...…

  4. Exploit ERS Functionalities to Streamline Your Three-Way Match Processes

    Published: 26/August/2015

    Reading time: 22 mins

    Learn about the processes involved in evaluated receipt settlement (ERS) in Purchasing and get details about the main customizing settings to be done in the system. Key Concept Evaluated receipt settlement (ERS) is a procedure for settling goods receipts automatically. When you use ERS, you agree with the vendor that the latter will not submit...…

  5. How to Optimize the Performance of MRP on SAP HANA

    Published: 30/September/2015

    Reading time: 12 mins

    Learn how to activate the new material requirements planning (MRP) performance optimizations available as of SAP enhancement package 6 for SAP ERP Central Component (ECC) 6.0, version for SAP HANA. Understand the differences between the classic MRP transactions and the new MRP Live and under which circumstances each one should be used. Key Concept As...…

  6. Configure Capable-to-Promise for Both External and Internal Demands

    Published: 15/February/2016

    Reading time: 26 mins

    Learn how to configure Capable-to-Promise in SAP Global Available-to-Promise (GATP) in a manufacturing environment for both external as well as internal demands. Understand the various configuration aspects of both GATP and Production Planning (PP) /Detailed Scheduling (DS). Key Concept Production can be directly triggered through a Capable-to-Promise check within the SAP Global Available-to-Promise (GATP) module...…

  7. How to Enable Logistics and Manufacturing Execution with SAP Extended Warehouse Management Kanban Replenishment

    Published: 31/March/2016

    Reading time: 10 mins

    Learn how to execute multi-level manufacturing production orders through component replenishment driven by SAP Extended Warehouse Management (SAP EWM). Understand the overall concept, implementation best practices, and configuration steps involved. Key Concept SAP ERP Central Component (ECC) has provided Kanban functionality for many years. With this functionality, operators on factory floor’s manufacturing lines obtain component...…

  8. Capacity Check and Scheduling in the Goods Receipt Area

    Published: 06/November/2017

    Reading time: 13 mins

    Discover how you can leverage the goods receipt capacity check business function to enable the smooth inbound flow of materials and avoid costs incurred due to trailers waiting for unloading in the company premises. Learn step-by-step configuration to realize a real-life business requirement and the process to activate a business function. Key Concept SAP introduced...…

  9. How to Capture Country of Origin for a Material Using Batch Management

    Published: 01/August/2014

    Reading time: 12 mins

    Businesses are required to know the country of origin (COO) for products being traded across borders. A possible way to get this information is to capture the COO as a characteristic using batch management and to see the value of the COO populated in the delivery note. Learn 5 key steps to capture the COO...…

  10. Lion Improves Levels of Integration and Automation with SAP Manufacturing Integration and Intelligence (SAP MII)

    Published: 19/February/2020

    Reading time: 5 mins

    This research brief examines how Lion improved automation and IT/OT integration in its manufacturing plants. In Lion’s case, the company digitized and automated a manufacturing plant in New Zealand, but a best of-breed strategy for all their enterprise solutions had left them with dozens of different IT solutions and a complicated organic IT architecture that…