SAP Plant Maintenance


Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Plant Maintenance Defined

Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.

SAP Plant Maintenance

Key Components of SAP Plant Maintenance include:

  • Inspection: Reviewing the condition of the systems or equipment.
  • Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
  • Repair: Restoring the systems or equipment.

Four groups of users that benefit from plant maintenance are:

  1. Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
  2. Production Line Workers: Manage maintenance issues promptly and effectively.
  3. Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
  4. Purchasing Departments: Purchase parts and services.

3 goals are to:

  1. Maximize availability of plant operations through planned maintenance.
  2. Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
  3. Reduce the cost of down time due to improper maintenance.

The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.

Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .

Key Considerations for SAPinsiders are:

  • Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
  • How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
  • Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.

1259 results

  1. Live from SAPinsider Studio: O.C. Tanner Rejuvenates its SAP Environment to Keep Up with Customer Needs

    Ethan Kennelly, Director of Enterprise Architecture and Program Management at O.C. Tanner, joins SAPinsider Studio at the SAPinsider SCM-CRM event to discuss how O.C. Tanner’s implementations of SAP Hybris, SAP Configure Price Quote, and SAP S/4HANA helped it to keep up with rapidly changing customer needs. This is an edited transcript of the discussion: Natalie…

  2. Live from SAPinsider Studio: San Diego Gas & Electric on Mitigating SoD Conflicts

    Paul Malin, Financial Systems Client Support Manager at San Diego Gas & Electric, joins SAPinsider Studio at the SAP GRC 2016 event to discuss San Diego Gas & Electric’s journey to upgrade its GRC system. Ken Murphy, SAPinsider: Hi, this is Ken Murphy with SAPinsider. I’m at the SAPinsider GRC event 2016, in Las Vegas,…

  3. Live from SAPinsider Studio: HR as a Leader in the Digital World

    Yvette Cameron and Mark Brandau of SAP SuccessFactors , keynote presenters at the SAPinsider HR 2017 event, join SAPinsider’s Ken Murphy after the keynote presentation to discuss the evolving role of HR in a digital enterprise. Below is a lightly edited transcript of the discussion. Ken Murphy, SAPinsider: Hi this is Ken Murphy with SAPinsider,…

  4. Monitor Sensitive Fields with R/3’s Dual Control Functionality

    Published: 15/October/2004

    Reading time: 10 mins

    The standard SAP dual control principle imposes segregation of duties for changes to sensitive fields while allowing changes to be made by one person to non-sensitive fields. Key Concept Dual control functionality forces changes made to sensitive fields in customer and vendor master records always to be checked by another authorized employee. Even if two...…

  5. Create Custom Tables and Fields for Attributes

    Published: 19/October/2011

    Reading time: 8 mins

    ManagerEnhance your custom document attributes by creating your own custom Data Dictionary objects. With custom document attributes, you can control entry values, provide search lists, and link to other data in the system. Custom Data Dictionary objects give you more flexibility in defining your custom document attributes. Key Concept The real power of the custom...…

  6. Provide Report Writer and BW Reports Without Selection Screens

    Published: 15/September/2003

    Reading time: 9 mins

    Manager Self-Service (MSS) provides your end users with new reporting functionalities – reports without selection screens, a new set of tables that stores their selection criteria per user, and the ability to look at more than one report on a screen. This article is the third in a series on MSS, which is standard Business...…

  7. Improve Background Process Design with Process Chain Scheduling

    Published: 30/July/2012

    Reading time: 27 mins

    The true value of any new algorithm or process implementation can be derived only when the batch process in which these functionalities are executed has been optimally designed. Learn the fundamentals of process chain scheduling and then walk through eight scenarios in which you can implement such scheduling using sample utilities to improve your process...…

  8. Prepare to Keep Your SAP Systems in Top Shape with Business Process Monitoring

    Published: 22/October/2009

    Reading time: 10 mins

    ManagerGain insight into the prerequisites for integrating business process monitoring into SAP Solution Manager 7.0. To ensure a smooth, successful, and error-free business process monitoring integration in SAP Solution Manager, it is important that you meet all these prerequisites. Key Concept Business process monitoring involves a proactive and process-centric approach to monitoring the core business...…

  9. Beyond a Standard Implementation: 4 Key Elements of an ERP-Enabled Business Transformation

    Published: 29/November/2011

    Reading time: 15 mins

    Rapid, diverse growth demands robust system-supported business processes to manage the scale, size, and complexities of business operations. ERP systems can support and improve operational efficiencies and integrate processes. Discover the need, purpose, and major components of an ERP-enabled business transformation program and how it differs from a conventional ERP implementation. Key Concept An ERP-enabled...…

  10. Use Job Scheduling Management to Manage Jobs from One Central Point

    Published: 15/December/2008

    Reading time: 14 mins

    ManagerLearn how to manage your background job scheduling while maintaining accurate and up-to-date documentation on job requests and associated changes. Key Concept You now have three options for managing jobs in SAP Solution Manager. You have the SAP Central Process Scheduling by Redwood (SAP CPS), which you can run from your SAP Solution Manager system...…