SAP Plant Maintenance
Plant Maintenance Defined
Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.
SAP Plant Maintenance
Key Components of SAP Plant Maintenance include:
- Inspection: Reviewing the condition of the systems or equipment.
- Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
- Repair: Restoring the systems or equipment.
Plant Maintenance Defined
Plant maintenance is the service and repair of assets and equipment. During normal operations, plant equipment will experience wear and tear that require maintenance. This can include scheduled or non-scheduled maintenance. Types of maintenance can include preventative, predictive, corrective, and shutdown maintenance. Master data is essential for equipment, locations, catalogs, bill of materials, and counters like wear and tear. Automation allows a plant to identify, document, manage, and execute maintenance to streamline the process while managing labor and recording costs.
SAP Plant Maintenance
Key Components of SAP Plant Maintenance include:
- Inspection: Reviewing the condition of the systems or equipment.
- Preventive Maintenance: Maintaining ideal conditions of the systems or equipment.
- Repair: Restoring the systems or equipment.
Four groups of users that benefit from plant maintenance are:
- Operations Managers: Obtain metrics, improve decision making, and plan budgeting.
- Production Line Workers: Manage maintenance issues promptly and effectively.
- Maintenance Personnel: Improve work processes and efficiency by reviewing maintenance records.
- Purchasing Departments: Purchase parts and services.
3 goals are to:
- Maximize availability of plant operations through planned maintenance.
- Extend the life span of the plant, equipment, and machinery by minimizing the wear and tear.
- Reduce the cost of down time due to improper maintenance.
The importance of plant maintenance is to keep machinery, parts, and equipment in good operating condition to avoid any production downtime. Keeping the maintenance at top of mind can help control expenses and keep accurate budgeting.
Vendor partners to support your plant maintenance include: Thales, Forcam, and SAP .
Key Considerations for SAPinsiders are:
- Improve the Efficiency of Your SAP Plant Maintenance Operations by Automating Master Data Processes. This whitepaper outlines an approach to improve operation efficiency through SAP data management.
- How to Use Data Collection to Run a Remote Warehouse. Robert Brice explains how to rethink traditional approaches to data collection and process operations in your
- Discover SAP’s Approach to Intelligent Asset Management: The convergence of EAM and APM. Explore business capabilities and asset lifecycle management needs.
1233 results
-
Control User Compliance to a Stipulated Source of Supply Using a Source List
Learn how to set up and implement the SAP system functionality to enforce user compliance to an approved source of supply with a source list at the plant and material levels in the SAP ERP Materials Management Purchasing (MM-PUR) component. Key Concept A source list can be a vital tool for achieving 100 percent user...…
-
Moving Average Price: Learn How It Functions in Project Stock and Figure Out How to Explain the Unexplainable
A lot can go wrong if you don’t understand moving average price. Sort out the complexities that arise when material movements, invoices, reversals, and purchase order history interact with moving average price. Understand both the cause and the cure for the frustration and confusion. Key Concept Materials that are entered into an SAP system as...…
-
Maintain an Asset Hierarchy Using the Plant Information Catalog in SAP MII
Learn how to create, maintain, and consume a Plant Information Catalog (PIC) hierarchy in SAP Manufacturing Integration and Intelligence (SAP MII). Discover how to integrate shop floor data and enterprise data from SAP ERP in the PIC. Key Concept Plant Information Catalog (PIC) is a framework provided by SAP Manufacturing Integration and Intelligence (SAP MII)...…
-
Implement ATP and Stock Transfer Flows for Virtual Distribution Plants in SAP ECC 6.0
By Amir Ashfaq Hussain, Infosys Technologies, Limited In business scenarios in which virtual plants are created within SAP ERP systems for administrative purposes, managing available-to-promise (ATP) checks and stock transfers presents challenges. SAP provides two options that address plant-to-plant transfer issues in virtual plants. Based on North American or European business scenarios, these lessons learned...…
-
Effectively Create a Standard Cost Estimate Across Plants
ManagementA complex manufacturing scenario may require operations to be carried out in different plants that manufacture a given good at various stages. Weigh the pros and cons of SAP’s four methods for creating a standard cost estimate for a semi-finished good in the receiving plant in a multiple-plant scenario. Key Concept A standard cost estimate...…
-
Better Inspect and Maintain Your Critical Equipment with SAP PM and SAP QM
Many regulations require regular inspection and maintenance of equipment to control the risk of accidents. You can cover these regulations by creating new processes with a combination of SAP plant maintenance (PM) and quality management (QM) modules. Key Concept Security is a hot topic in periodic maintenance activities to protect equipment, the environment, and especially...…
-
How to Create a Global Template to Configure SAP MM Processes in Implementations and Rollouts
Learn how to create a global template for configuring materials management (MM) processes. Follow the MM configuration steps involved in SAP implementation and roll-out projects and see how to optimize the global template. Key Concept In the current business context, businesses are spending billions of dollars in SAP implementations and rollouts. By creating a global...…
-
Plan and Schedule a Sustainment Program for Complex Assets to Increase Uptime
Managing a fleet of complex assets requires a well-organized and detailed approach to document maintenance requirements and to schedule their execution. The aim is to balance uptime for the asset and leverage the use of the repair facility. These capabilities are available using SAP’s Maintenance Program Definition (MPD) Workbench and Maintenance Event Builder (MEB). Using...…
-
How to Accelerate Your Inventory Sorting Using Batch Search Strategy
Discover how to set up and use a batch search strategy to accelerate inventory sorting with business scenarios. Learn certain precautions to take while implementing the use of batch search strategy functionality. Key Concept The SAP system has provided a system strategy to efficiently sort materials or product batches in inventory using batch search strategy...…
-
Analyzing Sensor Data in SAP HANA in Real Time
The following solution design for applications allows for the combination of real-time sensor data with data from other sources within SAP HANA. The architecture is based on the SAP Manufacturing Integration and Intelligence (SAP MII) and SAP Plant Connectivity technologies. This flexible architecture enables the consumption of data from any system that collects sensor data...…
Featured Experts
Upcoming Events
Related Vendors
Your request has been successfully sent